CNC tig-milling complex machining combines txoj siav thiab milling ua hauj lwm nyob rau hauv ib lub teeb, feem ntau yog siv ib tug tig-mill compound tshuab cuab tam los yog ib tug multi-functional CNC tshuab. Cov txheej txheem no muaj txiaj ntsig zoo rau machining qhov chaw nrog cov yam ntxwv nyuaj uas yuav xav tau ntau lub tshuab lossis rov teeb tsa. Nws yog ib qho tseem ceeb tshwj xeeb hauv kev lag luam xws li aerospace, tsheb, khoom siv kho mob, thiab lub zog, qhov tseeb thiab kev ua haujlwm tseem ceeb. Cov hauv qab no piav qhia yuav ua li cas CNC tig-milling complex machining txhawb lub machining ntawm complex qhov chaw.
1. Ua kom tiav txoj hlua thiab Milling hauv ib qho kev teeb tsa
Tig yuav tig lub workpiece thaum lub cuab yeej txiav tshem tawm cov khoom kom zoo ib yam, feem ntau yog cylindrical lossis ncig. Milling siv lub cuab yeej tig los tshem tawm cov khoom siv los ntawm cov khoom ua haujlwm, feem ntau yog tsim rau qhov chaw tiaj tus, qhov, lossis ntau qhov sib txawv. CNC tig-milling complex machining tso cai rau ob qho tib si tig thiab milling kev ua haujlwm ib txhij los yog ua ntu zus ntawm tib lub tshuab, txo lub sijhawm teeb tsa thiab txhim kho kev ua haujlwm tag nrho.
2. Kev yooj yim dua rau Machining Complex Geometry
CNC tig-mill machines tuaj yeem siv ntau yam duab thiab geometries nyob rau hauv ib lub voj voog, suav nrog contours, drilled qhov, slots, grooves, thiab txawm threaded nta. Nruab nrog tsib -axis machining muaj peev xwm, cov tshuab no tuaj yeem ua cov geometries nyuaj heev -xws li chamfers, cov kab noj hniav sib sib zog nqus, lossis qhov chaw inclined - yam tsis tas yuav tsum tau hloov qhov chaw.
3. Txo lub sij hawm teeb tsa thiab txhim kho qhov tseeb
Vim hais tias ob qho tib si tig thiab milling ua tiav ntawm tib lub tshuab, hloov qhov nruab nrab ntawm cov tshuab sib txawv raug tshem tawm, yog li tsis txhob muaj qhov yuam kev uas yuav tshwm sim thaum repositioning lossis re-clamping. Tig-milling complex machining kuj txo qhov kev pheej hmoo ntawm ib feem deformation los yog hloov chaw, raws li tag nrho cov txheej txheem yog nqa tawm nyob rau hauv ib tug teeb tsa, yog li txhim kho tag nrho cov precision.
4. Txhim kho nto tiav thiab qhov zoo
CNC tig-milling complex machining tuaj yeem ua tiav qhov zoo tshaj plaws ntawm qhov chaw tiav txawm tias nyob rau hauv txoj kev geometry los ntawm kev siv cov cuab yeej tshwj xeeb txiav thiab cov tswv yim machining. Milling ua haujlwm du ntawm qhov chaw, thaum tig cov duab ib feem. Qhov kev sib xyaw ua ke no yog qhov tseem ceeb tshwj xeeb rau cov khoom uas yuav tsum tau ua kom tiav qhov chaw siab, qhov twg qhov kev ncaj ncees ntawm qhov chaw yog qhov tseem ceeb.
5. Kev ua tau zoo ntau lawm thiab cov nqi qis dua
Los ntawm kev sib sau ua ke ntau yam kev ua haujlwm (tig thiab milling) rau hauv ib qho txheej txheem, tag nrho lub sijhawm machining lub sijhawm luv luv. Kev hloov tshuab tsawg dua txhais tau tias kev tsim khoom sai dua, uas txo cov nqi tsim khoom. Txo cov sij hawm teeb tsa kuj txo cov nqi zog ua haujlwm cuam tshuam nrog kev tuav thiab rov ua haujlwm, thiab txo qhov ua rau tib neeg yuam kev.
6. Muaj peev xwm ua rau cov khoom siv nyuaj thiab cov cuab yeej nyuaj
CNC tig-mill machines muaj ntau yam thiab tuaj yeem ua tiav ntau yam khoom, suav nrog siab - zog alloys, titanium, Inconel, thiab hardened steels feem ntau siv hauv aerospace thiab kev kho mob. Kev sib xyaw ua ke ntawm milling thiab tig kuj ua rau cov cuab yeej tshwj xeeb uas txiav cov ntaub ntawv nyuaj thaum ua kom muaj kev ncaj ncees ntawm cov khoom.
7. Kev them nyiaj yug rau Multi-Feature Machining
Ntxiv nrog rau kev xa thiab milling, tig- zeb tshuab tuaj yeem ua ntau yam haujlwm ua haujlwm hauv ib lub voj voog, xws li tapping, threading, tho txawv, drilling, thiab grooving. Qhov no ua rau lawv tshwj xeeb tshaj yog haum rau cov khoom uas xav tau ntau yam kev ua haujlwm lossis muaj kev tiv thaiv nruj, xws li flanges, valve lub cev, lossis cov khoom siv turbine complex. Lub peev xwm los ua cov haujlwm sib txawv ntawm ib lub tshuab yuav txo tau qhov kev xav tau ntawm cov khoom siv nyuaj thiab txhim kho kev tsim khoom tag nrho.
8. Advanced Tooling rau Tig-Milling Complex Machining
Live Tooling: Hauv CNC tig-milling complex machining, nyob tooling (piv txwv li, cov cuab yeej uas tig thaum lub workpiece tseem tig) yog qhov tseem ceeb rau kev ua tau zoo. Kev ua haujlwm milling xws li drilling, tapping, thiab lub ntsej muag milling tau ua thaum lub workpiece tig. Cov cuab yeej no tau ncaj qha mus rau hauv lub tshuab CNC, txhim khu kev yooj yim thiab txo qhov xav tau rau kev teeb tsa sab nraud.
Toolpath Optimization: Advanced CNC software pab optimize toolpaths rau ob qho tib si tig thiab milling kev khiav hauj lwm, ntxiv txo machining lub sij hawm thiab ncua lub neej ntawm lub cuab tam los ntawm kev txo qhov tsis tsim nyog txav los yog siv ntau heev.
9. Automation thiab kev koom ua ke nrog CAD/CAM
Automation: CNC tig-mill machines tuaj yeem nruab nrog cov cuab yeej cuab tam lossis cov khoom siv tsis siv neeg tuav cov tshuab, ua kom cov khoom siv tas mus li nrog kev cuam tshuam tsawg kawg nkaus.
Kev koom ua ke CAD/CAM: Khoos phib tawj- pab tsim thiab khoos phis tawj- pabcuam kev tsim khoom (CAD/CAM) software ua lub luag haujlwm tseem ceeb hauv kev tsim cov cuab yeej nyuaj rau tig- kev ua haujlwm milling. CAM systems tuaj yeem sim ua cov txheej txheem tig thiab milling kom ntseeg tau tias qhov xav tau geometry tiav, txo qhov kev pheej hmoo ntawm kev ua yuam kev thiab txhim kho tag nrho cov txiaj ntsig.
CNC tig-milling complex machining muab ib tug heev saj zawg zog thiab npaum tov rau machining complex qhov chaw uas yuav tsum tau ob leeg tig thiab milling. Los ntawm kev sib koom ua ke ob txheej txheem no rau hauv ib qho kev teeb tsa, nws ua kom yooj yim geometries thiab ua kom yooj yim dua ntawm kev tsim khoom nrog cov yam ntxwv zoo sib xws, nruj tolerances, thiab ntau yam haujlwm. Txawm nyob rau hauv aerospace, automotive, los yog lwm yam kev lag luam uas xav tau siab -cov khoom ua tau zoo, CNC tig-milling complex machining yog txheej txheem tseem ceeb uas txhim khu kev tsim muaj peev xwm thiab ua kom cov khoom ua tau zoo - zoo, complex qhov chaw.